Commercial Silk-Based Electronic Yarns Fabricated Using Microwave Irradiation

Electronic textiles (e-textiles) are being developed because of their potential applications in wearable and flexible electronics. However, complex procedures and chemical agents are required to synthesize carbon-based e-textiles. Pyroprotein-based e-textiles, obtained by the pyrolysis of silk proteins, consume large amounts of time and energy due to the high-temperature process (from 800 to 2800 °C). In this study, we report a novel method of fabricating pyroprotein-based electronic yarns (e-yarns) using microwave irradiation. Microwaves were applied to pyroprotein treated at 650 °C to remove numerous heteroatoms in a short time without the high-temperature process and chemical agents. The structural modulation was confirmed by Raman spectroscopy and X-ray photoelectron spectroscopy. We found a reduction in heteroatoms and enlargement of the carbon region. The temperature-dependent resistance was well explained by the fluctuation-induced tunneling model, which also showed structural modification. The electrical conductivity of the fabricated e-yarns was comparable to that of pyroprotein-based e-textiles heat-treated at 1000 °C (order of 10² S/cm) and showed electrical stability under bending.