Forming Properties of a Microscale Laser Dynamic Flexible Forming Technique

Microscale laser dynamic flexible forming (μLDFF) is a novel micro-forming process. Laser-induced shockwaves act on the soft punch to deform the metal foils. In this article, the forming properties of the μLDFF process are studied from four angles, namely, the maximum deformation depth, accuracy, thickness thinning ratio, and surface quality. The maximum deformation depth of the samples formed under different laser energies was measured. The 2D profiles of the workpieces were measured to study the accuracy. The results show that the deformed samples replicated the mold features well. The cold-mounted technique was used to measure the thickness of the deformed metal foils along the cross section and to discuss the thickness thinning ratio. The results show that μLDFF can reduce localized necking and stress concentrations effectively. The surface roughness was characterized to study the surface quality of the workpieces, and the results indicated that the deterioration of the formed surface was weakened during μLDFF. The advantages of the ultrahigh strain rate and soft punch are both presented in the μLDFF process, which is favorable for fabricating micro components.